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Industrial Insulin Production Explained: Technology, Purification and Aseptic Formulation
As global diabetes prevalence continues to rise, insulin production must scale while meeting strict GMP and sterility requirements. This case study explores how industrial insulin manufacturing is designed, from biotechnology to aseptic formulation, and how Boccard supported a major producer in reinforcing formulation capacity.
Lucciana EDF PEI power station in Corsica – EPC project
On this large scale project, Boccard’s teams were responsible for the EPC including the electromechanical aspects of the new diesel power plant. The plant integrates tarpaulins, framework, piping, electricity and equipment assembly.
EPC fluid package for the Jules Horowitz experimental nuclear reactor
Boccard is in charge of the EPC Fluids lot: design, studies, implementation and start-up of the fluid systems.
Design and construction of a blood fractionation plant in Brazil
As part of a technology transfer between the French and Brazilian laboratory, Boccard was chosen as the supplier of the process equipment.
R&D fermentation platform for the production of hyaluronic acid
Boccard carried out the design, manufacture, qualification and commissioning of a fermentation platform with a capacity of 1000L.
The design & build of the process package of the Sinnamary biomass plant for VOLTALIA
The design & build of the process package of the Sinnamary biomass power plant, with a capacity of 10MWe (40MWth), located in French Guyana.
Modular oxidant skid for the production of hair care products in Russia
Design and manufacture of a modular oxidizer skid for the production of shampoos, hair conditioners and hair colorings in Russia.
Ice cream pop enrobing preparation line
We designed a line extension in the European plant of an American company: we were required to combine different construction and product standards. Boccard’s expertise in piping and dosing was determinant to meet the hygienic requirements of dairy processing.
Design and manufacture of 3 fermentation skids for cell culture
Boccard carried out the studies and designed the manufacturing process for human vaccines against pertussis, diphtheria and botulism.
Prefabrication of pipes for Crescent Dunes Solar Energy
On this ambitious project, Boccard teams prefabricated more than 1200 tons of piping.
The new biomass power plant, with a power of 10MWe (40MWth), is located near the Petit-Saut dam in the commune of Sinnamary in French Guiana:
Fermentation in Cosmetics: Innovative and Active-Delivering Biocarriers
Discover how cosmetic biocarriers are produced through fermentation: combining biosurfactant inputs with biopolymer matrices to encapsulate actives and deliver controlled release. Boccard supplied 2×300 L pilot bioreactors as plug‑and‑connect skids (gas handling, dosing, CIP/SIP), creating a reproducible pilot environment that simplifies recipe iteration and scale‑up. With TEKINBIO™ and Track Advance, teams gain tighter control of aeration, mixing, and temperature, plus lot‑to‑lot comparison for reliable industrialisation.
Kvass extract production line for Coca-Cola in Ukraine
Coca-Cola’s R&D teams teamed up with our brewhouse experts to design a new technology for producing “Kvass” extracts in Ukraine. Coca-Cola’s R&D teams teamed up with our brewhouse experts to design a new technology for producing “Kvass” extracts in Ukraine.
Fermentation for Food & Ingredients: Pilot to Industrial-Scale Lactic Acid Production from Molasses
Discover how lactic acid for food ingredients (E270) is produced by fermenting molasses with lactic‑acid‑producing microorganisms, then readied for scale with inline pH and DO, CIP/SIP and hygienic utilities in a compact footprint. TEKINBIO™ with Track Advance delivers optimised aeration, mixing and thermal control with recipe governance and lot‑to‑lot comparison, creating a reproducible and traceable path to industrialisation.
Complete continuous heat treatment unit for vegetable proteins
Boccard conceived a system that allows the continuous processing of the vegetable protein, a highly viscous material. The plant is now operating without production interruption, 24 hours a day, 7 days a week.
Turnkey plant for the production of carrot juice
Our teams designed an entire production line. A global approach taking into account the customer’s needs at each step, from the line design to its installation, including the employees training.
Piping construction on an oil rig in Malaysia
This construction and installation project of 14,000 tons of piping mobilized up to 400 people for 20 months, including 800,000 hours of work without any accident.
Turnkey food flavoring plant in the United States
We accompanied a long-standing partner in its opening to the American market. Boccard US has the know-how in turnkey plants and a deep knowledge of local standards, the ideal partner for this project.
Design and construction of a new factory dedicated to the production of hair care products in Egypt
For a new Greenfield factory located near Cairo, this cosmetics company called on Boccard for its expertise in cosmetic installations.
Greenfield of a blood fractionation plant in Canada
Our teams have designed, manufactured, qualified and commissioned the key equipment for the largest blood fractionation plant in Canada of this Korean group.
Factory of prepared meals for babies
Boccard built a new baby food factory in record time. The entire system was automated.
Extension and revamping of a fresh cheese factory
Expanding a factory is limited by the space available. Our teams designed this new production line by rethinking the layout of the plant.
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