Our Solutions
Bioreactors
Scalable solutions for developing your bioprocesses
The key to achieving good results is to understand the process in the bioreactor.
It is therefore necessary to know the conditions for the growth of microorganisms and the reactions between them.
This knowledge is possessed by our technologists and engineers.
In addition, it is supported by many years of experience.
All this makes them capable of designing equipment that meets the requirements of the process and ensures its scalability at the appropriate level.
We operate in sectors such as food, additives and ingredients, pharmaceuticals and biotechnology, cosmetics, metallurgy, petrochemicals and chemicals.
Process
Modern, intensified and diverse bioprocesses
Demand for biopharmaceutical products is growing significantly.
Consequently, the processes used to manufacture these products must be able to meet market demands.
Moreover, in order for processes involving microorganisms to be carried out, suitable conditions must be provided for this.
The basic requirement concerns the bioreactor.
Attention should be paid to ensure that it sufficiently dissipates heat and has a high efficiency in the oxygen exchange process.
This is of great importance from the point of view of the desired speed of the process, the efficiency of the reaction and the quality of the resulting product.
Bioreactors are tank devices consisting of two components.
The first is a tank with specific height-to-diameter ratios, and the second is a stirrer selected with respect to the type of process for which the bioreactor will be used.
A typical process occurring in a bioreactor is the process of mechanical mixing and heat exchange. Other biotechnological processes related to microbial development also take place there.
These are technology-dependent. A bioreactor is also a tool for enzymatic processes and for growing cells of higher organisms.
All these processes take place under controlled conditions, so that the risk of infection is completely eliminated or reduced as much as possible.
Bioreactors are used in various industries, including.
in the pharmaceutical, food and chemical industries. They are used in the production of antibiotics, enzymes and vaccines, as well as in the manufacture of therapeutic proteins, in the production of yogurt, cheese, beer, vinegar, biomass and in the treatment of municipal wastewater.
OUR OFFER
Equipment appropriately designed for the specific tasks associated with your process
Our bioreactors are richly equipped devices.
They have, among other things
measuring and control equipment, which allows full control over each stage of the production process.
It also allows us to track the history of changes in key production parameters .
The control system also allows us to ensure the amount of oxygen, which is necessary for the proper development of bacteria.
Another important piece of equipment in our bioreactors are heating and cooling jackets.
Thanks to them it is possible to ensure the right temperature during the entire process.
It is extremely important in the manufacturing process of bioreactors to maintain appropriate manufacturing standards.
Due to the need to ensure sterile conditions, the inner surface of bioreactors should be smooth.
This is because the roughness and irregularity of the coating increase the risk of microorganisms settling on it.
Their uncontrolled development can negatively affect the course of the entire microbiological process.
We design our bioreactors and select their equipment to meet the requirements of your process.
It is no problem for us to make both pilot-scale bioreactors and bioreactors for regular industrial-scale production for you.
Our services
Our services to ensure the safety and efficiency of your equipment and installations
Our service technicians will perform on-site diagnostics and order the necessary corrective actions.
We offer preventive solutions, including digital solutions tailored to your needs.
Why choose us ?
Why should you entrust the construction of a bioreactor to us?
Our experts use their knowledge and experience to provide
you with innovative and technologically advanced solutions.
We make sure that they are closely tailored to the specific requirements and capabilities of your production.
We also offer standard solutions to significantly reduce lead times.
The equipment we design is characterized by a high coefficient of reliability and repeatability of production. In turn, the high standard of their workmanship is a guarantee of process sterility.
We have our own R&D unit, which not only allows us to test our proposed structural and technological solutions for your technology and product, but also facilitates the design of a suitable process for you.
By making bioreactors in our workshop, we ensure excellent quality control of our products.